Views: 0 Author: Site Editor Publish Time: 2022-03-31 Origin: Site
The application range of diamond saw segments is very wide. Diamond saw segments can be used in the processing of difficult-to-process non-ferrous metal materials, the processing of difficult-to-process non-metallic materials, ultra-precision processing, particleboard woodworking, and so on. Let me tell you about the application range of diamond saw segments. Here are some answers.
Here is the content list:
Diamond saw segments can be applied to the processing of difficult-to-process non-ferrous metal materials.
Diamond saw segments can be applied to the processing of difficult-to-process non-metallic materials.
Diamond saw segments can be used in ultra-precision machining.
Diamond saw segments can be used in the woodworking processing of particleboard.
When processing copper, zinc, aluminum, and other non-ferrous metals and their alloys, the materials are easy to adhere to the tool and the processing is difficult. Taking advantage of the characteristics of the low friction coefficient of diamond and low affinity with non-ferrous metals, diamond saw segments can effectively prevent metal and cutting tools from bonding. In addition, due to the large elastic modulus of diamond, the deformation of the edge of the diamond saw segment is small and the deformation of the non-ferrous metal being cut by the diamond saw segment is small. The most important thing is that the diamond saw segment can complete the cutting process under small deformation, which can improve the quality of the machined surface.
Diamond saw segments can process difficult-to-process non-metallic materials that contain a large number of high-hardness particles. For example, diamond saw segments can process glass fiber reinforced plastics, silicone-filled materials, and hard carbon fibers. The hardpoints of these materials cause severe tool wear, and it is difficult to process with cemented carbide tools. Diamond saw segments have high hardness and good wear resistance, so the processing efficiency is high.
With the advent of modern integrated technology, machining is developing in the direction of high precision, which puts forward very high requirements on tool performance. Due to the small friction coefficient, low thermal expansion coefficient, and high thermal conductivity of diamond saw segments, diamond saw segments can cut extremely thin chips, the chips are easy to flow out, and the affinity with other materials is small. Diamond saw segments are not prone to build-up tumors and generate low heat. The high thermal conductivity can avoid the influence of heat on the cutting edge and the workpiece. Therefore, the cutting edge of the diamond saw segment is not easy to passivation, the cutting deformation is small, and a higher quality surface can be obtained.
For large-scale woodworking cutting operations, especially for high-density, high-hardness, and difficult-to-process sheets such as particleboard, density board, and anti-folder board, the cutting performance of traditional carbide saw blades are difficult to meet. The PCD composite diamond saw segment has become the cutting tool for the hardest materials and the leader in woodworking dry cutting tools. The super-hard performance and durability of PCD composite diamond saw segments are the nemesis of woodworking materials. Diamond saw segment with Vickers hardness of 10000HV, strong acid-resistance, not easy to passivate the cutting edge, good quality of processed wood at one time, and high wear resistance. Diamond saw segments are more wear-resistant than cemented carbide. The continuous operation time for the cutting of particleboard, density board, wood floor, veneer, etc. can reach 300 to 400 hours, and the maximum use time can reach 4000 hours per piece. Compared with cemented carbide blades, diamond saw segments have a longer service life, and the processing efficiency and processing accuracy of diamond saw segments meet the highest quality requirements.
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